EFFECTS OF POLISHING PARAMETERS ON MATERIAL REMOVAL FOR CURVED OPTICAL GLASSES IN BONNET POLISHING

The paper firstly analyzes the influence factor on material removal rate of curved optical work-pieces in the bonnet polishing. Then the experiments are conducted to reveal the effects of several polishing parameters on the material removal rate when the spherical optical glasses are polished with different curvature radius, such as the decrement of the bonnet, the rotational speed of the bonnet and the curvature radius of the work-piece's surface using a bonnet trial-manufacturing machine developed by our assignment groups. In the end, the curvilinear relationships between these parameters and the material removal rate are acquired and the laws of the effects on material removal rate in bonnet polishing by several parameters are given. When the spherical-pieces are polished with smaller curvature radius, it is not proportional to either bonnet decrement or bonnet rotational speed as described by the Preston equation although the removal rate increases as the relative velocity or the applied pressure increases. Therefore, for the purpose of calculating more accurately the material removal of the spherical work-pieces, the Preston equation should be modified and studied further.