Numerical simulation of flow phenomena and optimum operation of tundish

To enhance the quality of grade 20 carbon-steel on the continuous casting production line, the mechanism of forming blowholes and non-metallic inclusions in billets and numerical simulation of flow phenomena about liquid steel in tundish were studied. The results show that the configuration and operation of tundish play an important part in quality assurance of grade 20 carbon-steel products. By optimizing the configuration of the tundish, the depth of liquid bath in tundish is enhanced, the impact of liquid steel is decreased, and the residence time of liquid steel is lengthened, which is useful for eliminating inclusions and blowholes and improving the service life of tundish. Improving the pouring and tapping operation of liquid steel can avoid the contact of liquid steel with air, and decrease re-oxidation. Strict control of the superheat degree of casting liquid steel can decrease the non-metallic inclusion content of the re-oxidation in billets and reduce the erosion of tundish. The inclusions and blowholes in the continuous casting grade 20 steel billets are reduced to a great extent and qualification rate is enhanced from 60 % to 80 %.