Design of a New Type of Distribution Valve for Hydraulic Breaker and Analysis of Energy Consumption

Energy consumed by distribution valves causes an energy loss for the output energy of hydraulic breakers, which has a significant influence on its efficiency. A new type of distribution valve used for hydraulic breakers, designed to reduce energy consumption, is analyzed on the basis of the operating principle and energy loss of the current distribution valve. The new distribution valve adopts a cone valve and the optimization technique of unequal open degree for the valve port. Theoretical calculations and analyses have proven that the new distribution valve can reduce energy loss by 9.0127J, or energy consumption by 31%, during an impact cycle and the efficiency of the hydraulic breaker can be raised by 4.5%. It has the following characteristics: little leakage, little pressure loss and low energy consumption.