A modified advanced oxidation process(AOP) utilizing a UV/electrochemically-generated peroxide system was used to fabricate titania films on chemically polished NiTi shape memory alloy(SMA). The microstructure and biomedical properties of the film were characterized by scanning electron microscopy(SEM), X-ray photoelectron spectroscopy(XPS), inductively-coupled plasma mass spectrometry(ICPMS), hemolysis analysis, and blood platelet adhesion test. It is found that the modified AOP has a high processing effectiveness and can result in the formation of a dense titania film with a Ni-free zone near its top surface. In comparison, Ni can still be detected on the outer NiTi surface by the conventional AOP using the UV/H2O2 system. The depth profiles of O, Ni, Ti show that the film possesses a smooth graded interface structure next to the NiTi substrate and this structure enhances the mechanical stability of titania film. The titania film can dramatically reduce toxic Ni ion release and also improve the hemolysis resistance and thromboresistance of biomedical NiTi SMA....
Phenol degradation in photochemically enhanced Fenton process was investigated in this work. UV-VIS spectra of phenol degradation showed the difference between photo-Fenton process and UV/H2O2, which is a typical hydroxyl radical process. A possible pathway diagram for phenol degradation in photo-Fenton process was proposed, and a mathematical model for chemical oxygen demand (COD) removal was developed. Operating parameters such as dosage of H2O2 and ferrous ions, pH, suitable carrier gas were found to impact the removal of COD significantly. The results and analysis of kinetic parameters calculated from the kinetic model showed that complex degradation of phenol was the main pathway for removal of COD; while hydroxyl radicals acted weakly in the photo-Fenton degradation of phenol....
Spontaneous combustion is one of the serious problems in the mining of sulfide ore deposits. The relevant factors, e. G. Oxygen absorption quantity, mass increase, contents of water soluble iron ions and sulfate ion of sulfide ore samples in the oxidation process were investigated both in theory and experiment. The results from the investigation show that there is no general interpretation relation among the oxygen absorption quantity, the contents of sulfate ion and water soluble iron ions during the oxidation process of sulfide ores at ambient temperature.However, there is a linear relationship between the mass increase of the sulfide ore samples in the oxidation process at ambient temperature and the quantity of oxygen absorption. Therefore, the simple and cheap mass scaling method is suitable for predicting the oxygen absorption performance of sulfide ores at ambient temperature in place of the expensive and complicated chemical method used hitherto. Furthermore, combined with other items of breeding-fire test, the mass increase potential can also be used to predict the spontaneous combustion tendency of sulfide ores....
Despite the great achievements made in improvement of wear resistance properties of aluminum alloys,their applications in heavy surface load-bearing are limited. Single coating is insufficient to produce the desired combination of surface properties. These problems can be solved through the duplex coatings. The aim of the present study is to overview the research advances on processes of duplex coatings on aluminum alloys combined with micro plasma oxidation process and with other modern processes such as physical vapour deposition and plasma assisted chemical vapour deposition and also to evaluate the performance of micro plasma oxidation coatings in improving the load-bearing, friction and wear resistance properties of aluminum alloys in comparison with other coatings. Wherein, a more detailed presentation of the processes and their performances and disadvantages are given as well....
A new method for chromate cleaning production named chromite caustic fusion pro-cess, is advanced by Institute of Chemical Metallurgy, the Chinese Academy of Sci-ences. With sodium hydroxide as reaction medium, the new process is composed ofthree procedures: liquid phase oxidation of chromite - metastable phase separation -carbonation ammonium transition. Generally illustrating the new process and its fea-tures, this paper mainly studies the thermodynamics of chromite oxidation. The newprocess has much better practical results than the conventional chromate productionprocess in which sodium carbonate is used as reaction medium. The superiority is alsoshown through thermodynamic studies.``...
Forced oxidation of calcium sulfite aqueous slurry is a key step for the calcium-based flue gas desulfurization(FGD) residue. Experiments were conducted in a semi-batch system and a continuous flow system on lab scales. The main reactor in semi-batch system is a 1000 ml volume flask. It has five necks for continuous feeding of gas and a batch of calcium sulfite solution/aqueous slurry. In continuous flow system, the main part is a jacketed Pyrex glass reactor in which gas and solution/aqueous slurry are fed continuously. Calcium sulfite oxidation is a series of complex free-radical reactions. According to experimental results and literature data, the reactions are influenced significantly by manganese as catalyst. At low concentration of manganese and calcium sulfite, the reaction rate is dependent on 1.5 order of sulfite concentration, 0.5 order of manganese concentration, and zero order of oxygen concentration in which the oxidation is controlled by chemical kinetics. With concentrations of calcium sulfite and manganese increasing, the reactions are independent gradually on the constituents in solution but are impacted by oxygen concentration. Manganese can accelerate the free-radical reactions, and then enhances the mass transfer of oxygen from gas to liquid. The critical concentration of calcium sulfite is 0.007 mol/L, manganese is 10-4 mol/L, and oxygen is of 0.2-0.4 atm....
In-situ pure TiO2 and Fe-doped TiO2 thin films were synthesized on Ti plates via the micro-arc oxidation (MAO) technique.The as-fabricated anatase TiO2 thin film-based conductometric sensors were employed to measure the gas sensitivity to ethanol.The results showed that Fe ions could be easily introduced into the MAO-TiO2 thin films by adding precursor K4(FeCN)6·3H2O into the Na3PO4 electrolyte.The amount of doped Fe ions increased almost linearly with the concentration of K4(FeCN)6·3H2O increasing,eventually affecting the ethanol sensing performances of TiO2 thin films.It was found that the enhanced sensor signals obtained had an optimal concentration of Fe dopant (1.28at%),by which the maximal gas sensor signal to 1000 ppm ethanol was estimated to be 7.91at 275℃.The response time was generally reduced by doped Fe ions,which could be ascribed to thc increase of oxygen vacancies caused by Fe3+ substituting for Ti4+....
The partial oxidation of ethanol to hydrogen was investigated over Ni/Fe/La catalysts prepared by the co-precipitation method. The effects of introduction of La promoter and the reaction temperature on the catalytic performance were studied. It was found that the introduction of La into Ni/Fe catalysts is helpful to increase the selectivity to hydrogen and the stability of the catalysts. The results of XRD and XPS characterization show that the structure of the catalyst was changed during the reaction. The existence of LaFeO3 species is possibly the main reason of the increase of the catalyst stability....
High performance platinized-carbon electrodes have been developed for the electrocatalytic oxidation of ethanol to acetaldehyde in electrogenerative processes. A load current density of the electrode can be achieved as high as 600 mA per square centimeter for oxygen reducing in 3 mol/L sulfuric acid with a good stability. With these electrodes and sulfuric acid as an electrolyte in fuel cells, ethanol vapor carried by nitrogen gas can be oxidized selectively to acetaldehyde. Selectivity of acetaldehyde depends on the potential of the cell and the feed rate of ethanol vapor and it can be more than 80% under optimized conditions. The initial product of ethanol oxidized on a platinized-carbon electrode is acetaldehyde and the ethanol oxidation mechanism is discussed....
The catalytic partial oxidation of methane to syngas (CO+H2) has been simulated thermodynamically with the advanced process simulator PRO/Ⅱ. The influences of temperature, pressure, CH4/O2 ratio and steam addition in feed gas on the conversion of CH4 selectively to syngas and heat duty required were investigated, and their effects on carbon formation were also discussed. The simulation results were in good agreement with the literature data taken from a spouted bed reactor....
There is abundant supply of light alkanes and relatively few routes of converting them to more valuable products. Although CH4 predominates in natural gas, it also contains C2H6, C3H8 and C4H10 (from 5 % to 30% ), and with C2H6 as the most abundant secondary component[1]. Partial oxidation of methane to syngas (CH4 +0.5O2 →CO + 2H2) over nickel-based catalysts has received intensive attention[2]and much research has been devoted to conversion of ethane to ethylene[3]. Ethylene has been shown to be formed from ethane by thermal dehydrogenation (C2H6 →C2H4 + H2) and oxidative dehydrogenation (C2H6 + 0. 5O2 →C2H4 + H2O). These processes are operated under severely fuel-rich conditions. The carbon-deposition and consequent deactivation of the catalysts are major problems, which leads to poor conversion of the above mentioned reactions. As an alternative strategy for the elaboration of ethane, little work on the partial oxidation of ethane (POE) to syngas over nickel-based catalysts has been reported. Provided it could be produced from C2H6with high selectivity and high conversion over nickel-based catalysts, syngas could be directly obtained from natural gas including CH4 and C2H6 with high selectivity and conversion. This may lead to better utilization of the light fractions from natural gas and refineries. In the present paper, POE to syngas over nickel-based catalysts was investigated....
In the partial oxidation of methane (POM) to syngas, nickel-based catalysts can be quite practical because of their fast turnover rate, high activity and low cost[1]. But previous investigations have shown that nickel is more susceptible to coking and si...
On the basis of hydrodynamic and scaling-up studies, a pilot-plant-scale thermal spouted bed reactor (50 mm in ID and 1500 mm in height) was designed and fabricated by scaling-down cold simulators. It was tested for making syngas via catalytic partial oxidation (CPO) of methane by air. The effects of various operating conditions such as operating pressure and temperature, feed composition, and gas fiowrate etc. on the CPO process were investigated. CH4 conversion of 92.2% and selectivity of 92.3% and 83.3% to CO and H2, respectively, were achieved at the pressure of 2.1 MPa. It was found that when the spouted bed reactor was operated within the stable spouting flow regime, the temperature profiles along the bed axis were much more uniform than those operated within the fixed-bed regime. The CH4 conversion and syngas selectivity were found to be close to thermodynamic equilibrium limits. The results of the present investigation showed that spouted bed could be considered as a potential type of chemical reactor for the CPO process of methane....
The gasitication wastewatet is a kind of typical ocgauic industrial wastewatet with high chemical oxygen demand (COD) and ammonia uitrogen,which could not be completely degraded by the traditional physical,chimical and bidogical method.So it is very important to find an effective treatment process.A combination process of catalytic oxidation with noble metal catalysts and aerobic biological fluid-bed packed with the new uitrastructure biological carriers,which was devdoped by ourselves,was investigated to treat the gasification wastcwater.The pilot scale test with 0.5m3/h influent flow was carried out to investigate the performance of this new combination process.The results showed that the effluent COD was 84.02 mg/L,ananonia nitrogen was 14.15 mg/L,and total phenol was 0.20 mg/L,which could completely meet the Grade I of Wastewater Discharge Standard (GB8978-1996),when the influent average COD was 5564 mg/L,anunonia nitrogen was 237 mg/L,and total phenol was 1100 mg/L.The two catalytic reactors could evidently improve the wastewater biodegradability,and the value of BOD5/COD(B/C) increased from 0.23 to 0.413 in the one-stage catalytic reactor and from 0.273 to 0.421 in two-stage catalytic reactor.The further experiment results showed that the effluent quality of this new combination progess could still meet the discharge standard,aromatic and heterocyclic compounds were degraded effectively in this combination process....
The performances of CO selective oxidation in hydrogen-rich gas over four catalytic systems of CuO/ZrO2, CuO/MnO2, CuO/CoO and CuO/CeO2 were compared. The reducibility of these catalysts and the effect of CuO and CeO2 molar ratio of CuO/CeO2 catalysts on the activity of selective CO oxidation are investigated by XRD and TPR methods. The results show that the catalysts with the exception of CuO/ZrO2 have the interactions between CuO and CoO, CeO2 or MnO2, which result in a decrease in the reduction temperature. Among the catalysts studied, CuO/ZrO2 catalyst shows the lowest catalytic activity while CuO/CeO2 catalyst exhibits the best catalytic performance. The CuO(10%)/CeO2 catalyst attains the highest CO conversion and selectivity at 140 and 160 ℃. The addition of 9% H2O in the reactant feed decreases the activity of CuO/CeO2 catalyst but increases its CO selectivity....
A series of M-substituted hexaaluminates LaMAl11O19-δ (M=Fe, Co, Ni, Mn, and Cu)were prepared and characterized by XRD, XPS, TPR and TGA techniques, respectively. They exhibited different reducibility and catalytic activity for partial oxidation of methane (POM) to synthesis gas. Among the LaMAl11O19-δ samples, LaNiAl11O19-δ showed the best catalytic activity for the topic reaction and selectivity for synthesis gas at 780 ℃ for 2 h. The conversion of CH4 was over 99.2%, and the product selectivity for both CO and H2 was above 90.3%....
NOx-catalyzed oxidation of methane without a solid catalyst was investigated, and a hydrogen selectivity of 27% was obtained with an overall methane conversion of 34% and a free O2 concentration of 1.7% at 700 ℃....